Direct-Factory Custom Sand Casting

Mooring Bollards

Kurt Foundry casts mooring bollards for port authorities and terminal operators, engineered to your required bollard pull rating and anchor-bolt pattern.

Rated Holding Power for Every Berth

A bollard that fails under load risks the vessel, the dock, and everyone on it. Kurt Foundry casts mooring bollards to your required bollard pull rating and anchor-bolt pattern, with load testing available where your port specification calls for it.

We work directly from your port engineering drawing, matching base plate dimensions to new or existing concrete foundations.

What We Customize for You

Every order is cast to your specification, not pulled off a shelf. Here’s what we tailor to your exact application.

Weight & Mass Control

Weight & Mass Control

Bollards are cast and certified to your target mass, supporting your foundation load calculations.

Height & Anchor Bolt Pattern

Height & Anchor Bolt Pattern

Bollard height and base plate hole spacing are cast to your port engineering drawing.

Foundation Mounting

Foundation Mounting

Base plate thickness and bolt pattern are matched for a clean installation on new or existing concrete.

Weather & Salt-Resistant Finish

Weather & Salt-Resistant Finish

Coating options are available for long-term exposure to marine salt spray and UV on exposed quaysides.

Material Grades

See all grey and ductile iron casting options we pour for OEM parts.

Every mooring bollards order is cast in the material grade that fits your application and duty cycle.

Standard / GradeTensile Strength (MPa)Yield Strength (MPa)Elongation (%)Typical Applications
ASTM A536 65-45-12 (Ductile Iron) ≥ 448 ≥ 310 ≥ 12 Standard port bollards requiring high bollard pull ratings and impact resistance.
ASTM A27 Grade 70-36 (Carbon Steel) ≥ 485 ≥ 250 ≥ 22 Heavy-duty terminal bollards for large vessel berths and high-load applications.

Used In These Industries

See how this product fits into the industries we serve.

Marine & Shipping

Marine & Shipping

Corrosion-resistant cast iron anchors, ballast weights, and bollards for shipyards, ports, and dock operators.

View Industry

Where This Product Is Put to Work

Real-world applications our customers rely on.

Port & Terminal Operations

Bollards rated to your terminal’s bollard pull requirement for container, bulk, and tanker berths.

Marina & Small-Craft Docks

Lighter-duty bollards sized for marina and small-craft mooring applications.

New Construction & Retrofit

Base plate patterns matched to new concrete pours or existing dock foundations for retrofit projects.

How We Manufacture Your Custom Mooring Bollards

Bollards are cast, machined, and load-rated to hold vessels securely under real mooring loads.

Molten iron being poured for custom mooring bollard castings at Kurt Foundry

1. Pattern & DFM Review

We design the pattern and gating around the bollard’s base flange and horn profile to ensure full-density castings under load.

2. Sand Molding

Furan resin sand molds hold the bollard’s exact profile through a high-volume iron pour.

3. Spectrometer-Verified Pour

Chemistry is verified before pouring to confirm the grade matches your load-rating requirement.

4. Shakeout & Fettling

Castings are removed from the mold and gates, risers, and flash are ground smooth.

5. CNC Drilling of the Bolt-Hole Pattern

Base flange bolt holes are CNC-drilled to your exact pattern for a precise deck-mounting fit.

6. Load-Rating Dimensional Verification

Base flange dimensions and horn geometry are checked against your drawing before the bollard is approved for shipment.

Quality Control for Mooring Bollards

Bollards carry real mooring loads — every casting is verified for soundness and dimensional accuracy before shipment.

Quality inspection of cast iron mooring bollards at Kurt Foundry
  • Dimensional Verification:Base flange bolt pattern and horn dimensions are checked against your drawing on every unit.
  • Material Test Reports (MTRs):Full chemistry documentation ships with every order for your QA or classification-society file.
  • Visual & NDE Inspection:Each bollard is visually inspected for casting defects, with NDE testing available for higher load ratings.
  • Coating Inspection:Where a protective coating is specified, we verify coverage and thickness before packaging.

Worldwide Export Shipping — Direct from Foundry

Kurt Foundry exports to customers across North America, Europe, Southeast Asia, the Middle East, and Australia. We manage the entire logistics chain from our foundry floor to your receiving dock.

We offer flexible shipping terms including FOB, CIF, and DDP depending on your destination and preference — a single direct-factory price with full freight transparency.

All mooring bollards are packaged in ISPM-15 certified fumigated wooden crates with rust-preventative coating and internal blocking to prevent movement in transit.

Export crates staged for shipment at Kurt Foundry warehouse
🚢

Ocean Freight

We arrange full-container or LCL ocean freight from Qingdao to ports worldwide — USA, Canada, Europe, Southeast Asia, Middle East, and Australia.

📋

Flexible Trade Terms

We support FOB, CIF, and DDP shipping terms. Choose the arrangement that fits your procurement process and import requirements.

🚛

Last-Mile Delivery

Under DDP terms, we arrange customs clearance and inland trucking directly to your facility — available for USA, Canada, and select European destinations.

📦

Export Crating

All shipments use certified fumigated wooden crates with rust-preventative coating and full export documentation.

Why Choose Kurt Foundry for Mooring Bollards

Cast, machined, and finished under one roof, engineered to hold the exact spec your application requires.

CNC machining at Kurt Foundry

Rated Bollard Pull

Cast and, where required, load-tested to your specified bollard pull rating so your berth meets the vessels calling on it.

Anchor Bolt Pattern to Drawing

Base plate hole spacing and thickness are matched to your foundation drawing for a clean installation on new or existing concrete.

Weather and Salt-Resistant Finish

Coating options are available for long-term exposure to marine salt spray and UV, extending service life on exposed quaysides.

Frequently Asked Questions

We cast to your specified rating and can arrange load testing where your port specification requires certification.

Yes, send your foundation drawing or a sample and we’ll match the anchor bolt pattern and base plate dimensions exactly.

Yes, coating options are available for long-term salt spray and UV exposure on exposed quaysides.

Our foundry casts single pieces from 1 kg up to 1,000 kg (2,200 lbs). Send your rating requirement and we’ll confirm feasibility.

Lead times vary with casting size and volume, but most bollard orders ship within a few weeks of pattern approval.

Ready to Quote Your Mooring Bollards?

Send us your drawing or sample and we’ll quote weight, lead time, and pricing within one business day.

Get a Free Quote
Direct-Factory Quote

Get a Free Casting Quote

Tell us about your application and we’ll respond with pricing, lead time, and material recommendations within one business day.

No middlemen, no markup – you work directly with our engineering team.

  • IATF 16949:2016 certified foundry
  • ASTM / DIN material standards
  • Direct factory pricing, no markup
  • Engineering support included
Drag & Drop Files, Choose Files to Upload