Direct-Factory Custom Sand Casting

Ship Ballast Weights

Kurt Foundry casts ship ballast weights to your exact tonnage and block dimensions, helping naval architects and shipyards hit trim and stability targets precisely.

Precision Mass for Trim and Stability

Ballast weight that’s off by even a few percent can throw off a vessel’s trim and stability calculations. Kurt Foundry casts ballast blocks to your exact tonnage and block dimensions, with every block verified on a certified scale before it ships.

We handle both prototype orders and high-volume shipyard programs, with consistent density piece to piece so your naval architect’s calculations hold true after installation.

What We Customize for You

Every order is cast to your specification, not pulled off a shelf. Here’s what we tailor to your exact application.

Weight & Mass Control

Weight & Mass Control

Each block is cast and certified to your target mass so your vessel’s trim and stability calculations hold true after installation.

Block Dimensions

Block Dimensions

Block length, width, and height are cast to fit your hold, bilge, or keel space exactly.

Lifting Points & Rigging

Lifting Points & Rigging

Lifting lugs are positioned for safe, balanced handling during installation and service.

Envelope-Matched Fit

Envelope-Matched Fit

Blocks are dimensioned to fit precisely into your hold, bilge, or keel envelope without field modification.

Material Grades

Need ductile iron instead of grey? Compare both on our custom iron castings page.

Every ship ballast weights order is cast in the material grade that fits your application and duty cycle.

Standard / GradeTensile Strength (MPa)Yield Strength (MPa)Elongation (%)Typical Applications
ASTM A48 Class 30/40 (Gray Iron) ≥ 207-276 N/A (Brittle) N/A Standard ballast blocks for trim and stability across most vessel classes.

Used In These Industries

See how this product fits into the industries we serve.

Marine & Shipping

Marine & Shipping

Corrosion-resistant cast iron anchors, ballast weights, and bollards for shipyards, ports, and dock operators.

View Industry

Where This Product Is Put to Work

Real-world applications our customers rely on.

Naval Architecture & New Builds

Ballast blocks cast to your naval architect’s trim and stability calculations for new-build vessels.

Shipyard Retrofits

Custom block dimensions for retrofitting ballast into existing hulls and hold configurations.

High-Volume Production

Consistent density and weight across large-volume ballast orders on a schedule that matches your build timeline.

How We Manufacture Your Custom Ship Ballast Weights

Ballast weights are cast to your exact target mass and profile, with every unit weighed and verified before shipment.

Grey iron being melted for custom ballast weight castings at Kurt Foundry

1. Pattern & Mold Design

We design the pattern and gating system around your target weight and footprint, sized to fit your vessel’s ballast compartment.

2. Sand Molding

Molds are produced in green sand or furan resin sand sized for efficient, high-volume pours.

3. Melting & Pouring

Iron is melted, chemistry-verified, and poured to fill each mold to the correct volume for your target weight.

4. Shakeout & Fettling

Castings are removed from the mold and gates, risers, and flash are ground away.

5. Weight-to-Tolerance Machining

Where your specification calls for a precise mass, weights are trimmed or machined to bring each unit within tolerance.

6. Certified Scale Verification

Every finished weight is verified on a calibrated scale before packaging, with weight documentation available on request.

Quality Control for Ship Ballast Weights

Ballast performance depends on accurate, consistent mass — every weight is verified before it leaves the foundry.

Quality inspection of cast iron weights at Kurt Foundry
  • Certified Weight Verification:Each unit is weighed on a calibrated scale and checked against your target tolerance.
  • Dimensional Inspection:Footprint and mounting-hole dimensions are checked against your drawing to confirm fit in the ballast compartment.
  • Material Test Reports (MTRs):Spectrometer chemistry documentation is provided with every shipment.
  • Visual Inspection:Each weight is visually inspected for casting defects before packaging.

Worldwide Export Shipping — Direct from Foundry

Kurt Foundry exports to customers across North America, Europe, Southeast Asia, the Middle East, and Australia. We manage the entire logistics chain from our foundry floor to your receiving dock.

We offer flexible shipping terms including FOB, CIF, and DDP depending on your destination and preference — a single direct-factory price with full freight transparency.

All ship ballast weights are packaged in ISPM-15 certified fumigated wooden crates with rust-preventative coating and internal blocking to prevent movement in transit.

Export crates staged for shipment at Kurt Foundry warehouse
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Ocean Freight

We arrange full-container or LCL ocean freight from Qingdao to ports worldwide — USA, Canada, Europe, Southeast Asia, Middle East, and Australia.

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Flexible Trade Terms

We support FOB, CIF, and DDP shipping terms. Choose the arrangement that fits your procurement process and import requirements.

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Last-Mile Delivery

Under DDP terms, we arrange customs clearance and inland trucking directly to your facility — available for USA, Canada, and select European destinations.

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Export Crating

All shipments use certified fumigated wooden crates with rust-preventative coating and full export documentation.

Why Choose Kurt Foundry for Ship Ballast Weights

Cast, machined, and finished under one roof, engineered to hold the exact spec your application requires.

Kurt Foundry warehouse

Precise Weight Distribution

Each block is cast and certified to your target mass so your vessel’s trim and stability calculations hold true after installation.

Envelope-Matched Dimensions

Block length, width, and height are cast to fit your hold, bilge, or keel space exactly, with lifting lugs positioned for safe handling.

High-Volume Production

Our foundry handles large-volume ballast orders with consistent density piece to piece, on a schedule that matches your build timeline.

Frequently Asked Questions

We hold weight within a documented tolerance band and provide a certified scale ticket with every shipment, so trim calculations stay accurate.

Yes, we cast to your exact dimensional drawing, including notched or irregular shapes to fit bilge and keel spaces.

We handle both prototype and high-volume shipyard programs. Send your target tonnage and timeline and we’ll confirm capacity.

Yes, every block ships with a certified scale ticket documenting actual cast weight.

Lead times vary with casting size and volume, but most ballast orders ship within a few weeks of pattern approval.

Ready to Quote Your Ship Ballast Weights?

Send us your drawing or sample and we’ll quote weight, lead time, and pricing within one business day.

Get a Free Quote
Direct-Factory Quote

Get a Free Casting Quote

Tell us about your application and we’ll respond with pricing, lead time, and material recommendations within one business day.

No middlemen, no markup – you work directly with our engineering team.

  • IATF 16949:2016 certified foundry
  • ASTM / DIN material standards
  • Direct factory pricing, no markup
  • Engineering support included
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