Sand Inclusions in Castings
Sand inclusions are fragments of mold or core sand trapped in the casting, nearly always at or just under the
Sand inclusions are fragments of mold or core sand trapped in the casting, nearly always at or just under the
Nearly every defect on a ferrous sand casting traces to one of five causes: gas the mold could not vent,
Machining allowance is the extra metal left on a casting’s to-be-machined surfaces so the finishing cut can take off the
Ductile iron grades are sets of minimum mechanical properties defined by two standards: ASTM A536 in North America, with five
Heat treatment changes the matrix of a ductile iron casting — to ferrite, pearlite, tempered martensite or ausferrite — and
Choose cast steel when the part must take impact, bending or internal pressure and yield before it breaks; choose cast
The difference between ductile iron and gray iron is the shape of the graphite: ductile iron carries it as spheroids,
Sand castings are inspected with six NDT methods, and the one to call out depends on where the defect you
Sand casting shapes metal as a liquid, poured into a sand mold and solidified in place; forging shapes it as
Choose sand casting for any part that is not a plain body of revolution, and centrifugal casting for tubes, sleeves,
The ten sand casting factories below — Dawang Metals, Dandong Foundry, Shandong Useen, Ninghai Jinma, Taiyuan SIMIS, Haian Aoyu, Cangzhou
Shell mold casting holds tighter tolerances, a smoother as-cast surface and thinner walls than green sand; green sand costs less
Coated sand casting and resin sand casting differ in when the resin meets the sand and how it cures. Coated
Resin sand casting is sand casting in a mold bonded by a synthetic resin that hardens through a chemical reaction,
Casting patterns fall into eleven recognized types, and what separates them is not the shape of the part but how
Investment casting holds tighter tolerances; sand casting tools cheaper and goes heavier. Five numbers from your own print decide which route fits a specific ferrous part.
Die casting is the better process for aluminum, zinc, and magnesium parts made in quantities that pay for a tool-steel
Green sand is the cheaper mold for small and medium ferrous castings made in volume; no-bake is the better process
Green sand casting is sand casting in a mold bonded with clay and water instead of a chemical resin. The
Four base sands and three binder families are two separate specification decisions. The sintering, expansion and acid demand numbers that separate them for ferrous casting.
Sand casting is the process of forming a cavity in bonded sand around a pattern, pouring molten metal into that